HDPE Pipe Electrofusion Fittings

HDPE Pipe Electrofusion Fittings
Details:
HDPE Pipe Electrofusion Fittings utilizes embedded heating wires to create seamless, monolithic joints for HDPE pipelines. Certified by CNAS laboratory (ISO 11413), it ensures zero-leakage connections in gas/water systems. It includes reducing tee,tee, 90° elbow, coupling, reducer union. Key applications include municipal engineering, trenchless sewage networks, and critical fluid transport where welding reliability is paramount.
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Description
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Products Description

 

 

Connection Principle:
Copper wires inside fittings melt at 220±10°C, fusing HDPE interfaces under controlled voltage.
Types:
•Reducing Tee (e.g., DN160-125-160)
•90° Elbow (e.g., DN110-90°)
•Coupling (DN32-DN250)
Scope: DN20–DN630 pipes, pressure-rated up to 1.6MPa (SDR11).

 

Product Information

 

 

​​Parameter​​
​​Specification​​
Material
PE100/PE80 with UV-resistant carbon black
Operating Temperature
-40°C to +80°C
Fusion Time
30sec–15min (DN-dependent)
Standards
ISO 11413, GB/T 19809
Voltage Requirement
39.5V±0.5V (automated cutoff)

 

Product Specification​

 

 

HDPE Pipe Electrofusion Fittings​(Partial):
​​Type​​
​​Model​​
​​Dimensions (mm)​​
Reducing Tee
DN160-110
D=198, L=320, C1=90, H=114, d=110
90° Elbow
DN110-90°
D=139, L=140, C=77
Coupling
DN110
D=139, L=160
 
Full specification below (e.g., DN110 wall thickness=10.0mm/SDR11).
 
11
12
13
 

 

Quality Control Process

 

 

CNAS Laboratory Validation:
Pre-fusion Check: Wire resistance (4.8Ω±0.1Ω) and surface smoothness (Ra≤0.1μm).
Post-fusion Test:
•Hydrostatic strength: 12.4MPa at 20°C/100h (no leakage)
•Peel test: Joint strength ≥95% of base material
Batch Sampling: Oxidation induction time ≥20min (200°C) for every 500 units.

 

Performance Advantages

 

 

​​Advantage​​
​​Technical Detail​​
​​Leak-Free Guarantee​​
Fusion integrity tested at 5.4MPa/80°C
​​Rapid Installation​​
5-min fusion for DN≤110 vs. 30min for butt welding
​​Corrosion Resistance​​
Inert to chemicals (pH 1-14)
​​50-Year Lifespan​​
ISO 9080-certified material stability

 

Applicable

 
 
Gas Pipelines: Critical systems requiring fail-safe joints (API 15LE compliant).
Water Supply: Potable water networks (NSF/ANSI 61 certified).
Industrial Drainage: Chemical transport (e.g., acid/alkali solutions).
Same-Layer Drainage: Building renovation with space constraints.

 

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